TORIDAS

In the past, deboning of the whole chicken legs was human-labour dependent. We are pleased to say that Mayekawa was successful in automating this process. By simply loading the bone-in leg in it, TORIDAS will separate the bone from the meat, while giving you yield as high as that of manual deboning. Automating the deboning process will provide stability in the quality and yield, all the while satisfying the hygienic requirement.

SPECIFICATIONS

Capacity: 1,000 legs/hour, maximum

Model: MT-04

Applicable raw materials: Chicken whole leg (250–550g or 0.55–1.21lbs/leg)

Standard dimensions:

1,330mm (L) × 1,380mm (W) × 2,400mm (H)

[52.3in (L) × 54.3in (W) × 94.5in (H)]

*Height may vary depending on the site conditions

Weight: 2,300kg (5,071lbs)

Utility

Electricity: 3φ 200V 5kW

Water supply: 0.15MPa (21.8PSI), 0.5ℓ/min (0.02CFM)

Compressed air: 0.5MPa (72.5PSI), 400ℓ/min (14.1CFM)

TORIDAS

In the past, deboning of the whole chicken legs was human-labour dependent. We are pleased to say that Mayekawa was successful in automating this process. By simply loading the bone-in leg in it, TORIDAS will separate the bone from the meat, while giving you yield as high as that of manual deboning. Automating the deboning process will provide stability in the quality and yield, all the while satisfying the hygienic requirement

SPECIFICATIONS – APPLICATION EXAMPLE

Capacity: 1,000 legs/hour, maximum

Model: MT-04

Applicable raw materials: Chicken whole leg (150–500g or 0.33–1.1lbs/leg)

Standard dimensions:

1,330mm (L) × 1,380mm (W) × 2,400mm (H)

[52.3in (L) × 54.3in (W) × 94.5in (H)]

Height may vary depending on the site conditions

Weight: 2,250kg (4,960lbs)

Utility

Electricity: 3φ 200V 5kW

Water supply: 0.15MPa (21.8PSI), 0.5 ℓ/min (0.02CFM)

Compressed air: 0.5MPa (72.5PSI), 400 ℓ/min (14.1CFM)

“WINGDAS” is Automated Chicken Wing Drumettes Machine. Either deboned chicken wing drumettes or deboned chicken tulips, also known as chicken lollipop wings can be produced.

In addition to separating the meat and bones of the wing drumettes, the simple switching adjustment supports tulip processing, which is time-consuming for manual work. Since it is equipped with an individual measurement function, even if the wing drumettes are put into the robot together, there is no problem in measuring and processing.

Boneless chicken drumettes (after trimming)

Chicken tulip/lollipop wings (after trimming)

SPECIFICATIONS

Capacity: 1,200 pieces/hour, maximum

WHERE TO USE

Poultry processing plant

YIELDAS 3000-E1 - automated front half deboning machine

Impinging jets are used in addition to the conventional air blast freezing system for a straight continuous tunnel freezing system that reduces freezing (or chilling) time from 1/2 to 2/3 of the conventional time.

The image processing feature allows cutting for all meat that is shaped differently. By automating the segmentation of breast meats, YIELDAS 3000-E1 can produce, fillets wings, tenders as well as carcasses with a simple load of front halves.

SPECIFICATIONS

Capacity: 3,000 front halves/hour, maximum

Equivalent yield and comparable appearance of the deboned fillets and tenders to manual deboning.

*Front half with broken carcass and/or hip carcass cannot be processed.

Standards & Qualifications: UL

WHERE TO USE

Poultry processing plant